1、 Plastic bottle
1. Plastic bottles are usually made of PP, PE, K, acrylic, etc.
2. The cream bottle, bottle cap, bottle stopper, gasket, pump crack and dust cover with thick wall are usually used for injection molding; PET bottle blowing is two-step molding, tube embryo is injection molding, and finished product packaging is bottle blowing Others, such as lotion bottle and washing bottle with thin container wall, are bottle blowing
3. PET material is an environment-friendly material with high barrier, light weight, non breaking characteristics, chemical resistance and strong transparency. It can be made into pearlescent, colored, magnetic white and transparent. It is widely used in gelling water Bottle mouth – generally standard 16#, 18#, 22#, 24# caliber, can be used with pump head
4. The acrylic bottle is made of injection molding bottle with poor chemical resistance. Generally, the paste can not be directly loaded. It needs to be blocked by the inner tank, and the filling is not easy to be too full, so as to prevent the paste from entering between the inner tank and the acrylic bottle, so as to avoid cracking. During transportation, the packaging requirements are high, because it looks particularly obvious after scratching, has high permeability, and feels that the upper wall is very thick, but the price is quite expensive
5. As and ABS: as has better transparency and toughness than ABS
6. Mold development cost: the bottle blowing mold is 1500 yuan – 4000 yuan, and the injection mold is 8000 yuan – 20000 yuan. The stainless steel material used for the mold is more expensive than the alloy material, but it is durable. The mold — several times at a time, depending on the demand of production volume. If the production volume is large, you can choose – four or one out of six molds, which can be decided by the customer.
7. The order quantity is generally 3000-10000, and the color can be determined by yourself. Usually, the primary color is mainly frosted and magnetic white, or the effect of pearl powder is added. Although the bottle and cover are matched with the same color masterbatch, sometimes the color is different due to the different materials used for the bottle and cover.
8. Silk screen printing includes ordinary ink and UV ink. UV ink has good effect, luster and three-dimensional feeling. During production, the plate should be printed to confirm the color. The silk screen printing effect of different materials will be different. Cosmetics packaging box
9. Bronzing, silver ironing and other processing processes are different from gold printing powder and silver powder. Hard materials and smooth surfaces are more suitable for bronzing and silver ironing. Soft surfaces have poor bronzing effect and are easy to fall off. The gloss of gold and silver is better than gold and silver printing.
10. The screen printing film shall produce negative film, the graphic effect shall be black, the background color shall be transparent, and the bronzing and silver ironing process shall produce positive film, the graphic effect shall be transparent, and the background color shall be black. The proportion of text and pattern should not be too small or too thin, otherwise the effect will not be printed.
11. Bottle cap – it is generally equipped with inner gasket, pull cap and inner plug, and very few are equipped with small spoon or dropper, which is mainly to test its tightness and convenience of use.
12. The production cycle is relatively moderate, which is about 15 days. The screen printing cylinder bottle is calculated as single color, while the flat bottle or shaped bottle is calculated as two-color or multi-color, the first screen printing screen plate fee or fixture fee is usually charged. The screen printing unit price is generally 0.08 yuan / color to 0.1 yuan / color, screen printing 100-200 yuan / model, and fixture is about 50 yuan / piece.
2、 Glass bottle
1. Glass bottles used in cosmetics are mainly divided into: skin care products (cream, emulsion), perfume, essential oil, nail polish several categories, the capacity is small, more than 200 ml capacity is rarely used in cosmetics.
2. Glass bottles are also divided into wide mouth bottles and narrow mouth bottles. The solid paste body is generally used with wide mouth bottles, which should be equipped with electrochemical aluminum caps or plastic caps. The bottle caps can be used for color oil spraying; Emulsion or water paste generally use narrow mouth bottle, should be equipped with pump head, pay attention to prevent spring and ball rust, now most of the pump head is equipped with glass beads, usually to test the applicability of the material test, such as the cover needs to be equipped with inner plug, water with small hole with inner plug, thicker emulsion with large hole plug.
3. Glass bottles have the same material selection, more shapes, rich processing technology, and diversified matching with bottle caps. The common bottle shapes are cylindrical, elliptical, flat, prismatic, conical, etc. the factory often develops a series of bottle shapes. There are spraying, transparent, frosting, translucent color matching, screen printing, bronzing, silver stamping, etc.
4. Screen printing: there are usually two kinds of screen printing for glass bottles. One is high-temperature ink screen printing, which is characterized by not easy decolorization, dull color and difficult purple color matching. The other is low-temperature ink screen printing, which has bright color and high requirements for ink, otherwise it is easy to fall off, and attention should be paid to bottle detoxification.
5. Generally, the spraying effect will be increased by 0.5-1.1 yuan / piece, depending on the area and the difficulty of color matching. The screen printing is 0.1 yuan / color. The cylindrical bottle can be calculated as single color, the irregular bottle can be calculated as two-color or multi-color, and the hot stamping silver is 0.4 yuan / model.
6. If the glass bottle is made by hand, there will be a little deviation in the capacity. When selecting the glass bottle, it should be tested and marked with correct capacity. For example, the automatic production line is more uniform, but the delivery volume is required to be large, the cycle is relatively long, and the capacity is relatively stable.
7. The uneven thickness of the glass bottle will easily lead to damage, or it is easy to be broken by the contents in the cold conditions. The reasonable capacity should be tested when filling. Paper should be used to hold and separate the bottles separately in transportation. Color boxes should be provided on the products. The inner support and middle box can better prevent vibration.
8. Glass bottles are commonly used in stock, such as essential oil bottles, ordinary transparent or frosted bottles. The production cycle of glass bottles is longer, and it takes 20 days for fast production. Some supply period takes 45 days, and the general order quantity is 5000-10000. The smaller the bottle type is, the larger the quantity to be made. The cycle and initial order quantity will be affected by the peak season and off-season.
9. Mold opening cost: about 2500 yuan for manual mold, 4000 yuan for automatic mold, 16000-32000 yuan for 4 or 8, depending on the manufacturer’s conditions.
10. The bottle cap process can be used for anodized lettering, gilding, etching lines. It can be divided into dull color and bright color. It should be equipped with gasket and inner cap. It is better to use it with pressure-sensitive film to strengthen the sealing effect.
11. The essential oil bottle is usually made of brown or colored or colored ground sand, which can avoid light. The cover has a safety ring and can be equipped with an inner plug or a dropper. The perfume bottle is usually equipped with a delicate spray pump head or plastic cover.
3、 Soft tube
1. The soft tube can be divided into single layer, double layer and five layer soft tube, which are different in anti pressure, anti permeability and hand feeling. For example, the five layer pipe consists of outer layer, inner layer, two adhesive layers and barrier layer. Features: it has excellent gas barrier performance, can effectively prevent the infiltration of oxygen and odor gas, and prevent the leakage of the content, fragrance and effective components.
2. Double layer pipe is more commonly used, which belongs to medium and low grade, and can also be used as single layer. The diameter of soft tube is 13 ᦇ – 60 ᦇ. When selecting a certain diameter of soft tube, different capacity characteristics are marked with different length. The capacity of 3ml-360ml can be adjusted. In order to be beautiful and harmonious, the caliber of 35 ᦇ and below 35 # – 45 ᦇ is usually used for 100ml and 150ml, If the volume is more than 150 ml, the caliber of 45 ා is needed.
3. It is divided into oval tube and oblate tube. The process of flat tube and super flat tube is more complicated than other tubes. It is also a new type of tube produced in recent years, so the price is relatively expensive.
4. There are various shapes of soft tube covers, which are generally divided into flat cap, round cap, high cap, lift cap, super flat cap, double-layer cap, spherical cap, lip balm cap, plastic cap, which can also be processed in a variety of processes, such as gilt edge, silver edge, colored cap, transparent, oil spray, electroplating, etc. the tip cap and lipstick cover are usually equipped with inner plug. soft tube cover for injection molding, soft tube for pull tube, most soft tube manufacturers do not produce soft tube cover.
5. Some products need to be sealed after filling. The tail sealing can be divided into: straight line sealing, twill sealing, umbrella sealing, star point sealing and special-shaped sealing. The required date code can be printed at the sealing end.
6. The soft tube can be used as colored tube, transparent tube, colored or transparent frosted tube, pearlescent tube, and there are matte and bright light. The matte looks elegant but easy to be dirty. The difference between the colored tube and the large area printing of the tube body can be judged from the incision at the tail. The white cut is the large area printing tube, and the ink requirement is high, otherwise it is easy to fall off and crack and show white mark after folding.
7. Generally, the production cycle of soft tube is 15-20 days (from the confirmation of sample tube) and the order quantity of single product is 5000-10000. For large-scale manufacturers, the minimum order quantity is 10000. If there are many varieties, 3000 orders can be ordered for each product. Few customers open molds by themselves, Most of them are public moulds (a few special covers are private ones). There is a deviation of ± 10% between the contract quantity and the actual supply quantity in this industry.
8. There is a big difference in the price between the quality of the soft tube and the manufacturer. The plate making fee is usually 200-300 yuan in color. The tube can be multi-color printing and silk screen printing. Some manufacturers have heat transfer equipment and technology. Gilding and silver stamping are calculated by the unit price of area. The silk screen printing effect is better, the cost is more expensive and there are few manufacturers. Therefore, different manufacturers should be selected according to different levels of demand.
4、 Distributor / pump head
1. The distributor can be divided into two types: the pierced type and the screw type. From the function, it can be divided into spray, foundation cream, emulsion pump, aerosol valve and vacuum bottle
2. The size of the pump head is determined by the diameter of the matching bottle. The spray size is 12.5mm-24mm, and the water output is 0.1ml/time-0.2ml/time. It is generally used in the packaging of perfume, gel water and other products. The length of the nozzle with the same caliber can be determined according to the height of the bottle.
3. The size range of emulsion pump is from 16ml to 38ml, and the water output is 0.28ml/time-3.1ml/time. It is generally used for cream and washing products.
4. Special distributor such as foam pump head and hand button nozzle. Foam pump head is a kind of non aerated hand pressure pump head, which does not need to be filled with air to produce foam. It can produce quantitative high-quality foam by pressing lightly. Usually equipped with special bottles. Hand button sprinkler is usually used on products such as detergents.
5. The composition of distributor is more complex, generally including: dust cover, press head, press rod, gasket, piston, spring, valve, bottle cap, pump body, pipette, valve ball (steel ball, glass ball). Bottle cap and dust cover can be colored, electroplated and covered with anodized aluminum ring. Because a set of pump head involves more molds, and the order quantity is large, the minimum order quantity is 10000-20000, and the delivery period is 15-20 days after the confirmation of sample, white and general-purpose models are often in stock.
6. Vacuum bottles are usually cylindrical, with the specifications of 15ml-50ml and 100ml in some cases. The overall capacity is small, relying on the principle of atmospheric pressure, which can avoid the pollution caused by cosmetics in the process of use. Vacuum bottles include electrolytic aluminum, plastic electroplating and colored plastics. The price of vacuum bottles is higher than that of other common containers, and the demand for ordinary orders is not high.
7. Distributor customers rarely open their own mold, mold to pay more, higher cost.
5、 Color printing
1. Color printing mainly includes color matching, color printing set box, manual, leaflet, poster, picture album and color printing adhesive. Junye packing box factory is specialized in producing and customizing various brand cosmetic packing boxes.
2. Due to complex requirements and material selection, the product packaging box is also known as folding carton or soft box. Generally, 350g single copper paper is used. Cardboard with appropriate thickness can be selected according to the volume and inner weight. Different grades of paper can be selected. Corrugated paperboard can be used as lining to fix and prevent vibration. Or because the container is small, the size of product packaging box can be increased to increase the appearance, The design principle of box bottom is not only to ensure the strength, but also to strive for simplicity, which greatly saves the time of manual assembly.
3. For cosmetic cases, color printing is the first step and then mounting. The paper layer for color printing is single copper and aluminum plated paper. Different specifications of gray board paper or medium fiber board can be selected. There are many handicrafts and high cost. It is often equipped with hand-in-hand bag, blister / sponge / paper holder and silk cloth. The cosmetic boxes produced by Junye packing box factory are practical and cost saving.
4. The manual can be made of ordinary paper 60g-80g or 105g and 128G, 157G coated paper, and more than 105g coated paper is generally used for leaflets, posters or picture books.
5. Printing adhesive, can choose coated paper and various materials, silver aluminum paper or transparent PVC and other materials.
6. In order to ensure the design effect and compare the actual samples in color printing and document tracking, computer proofing can be carried out first when the film is output, and the fee is charged according to the color and size, usually 75 yuan / P
7. The process and appearance effect of soft box for color printing include surface polishing or glossing glue, mute glue, laser film, gold and silver stamping and convex striking effect, forming or bonding PVC film (also known as window opening) and heat sensitive, color onion technology, UV effect, etc.
8. Heat sensitive embossing technology, after printing, there is no need to hit convex has obvious three-dimensional effect, thermal embossing powder has fluorescence, matte and a variety of color effects, color green onion Technology (more used in greeting cards)
9. Laser has silver card, gold card two color system, can be made into rainbow and local hologram laminating card, has a very high anti-counterfeiting effect.
10. Sanding process is suitable for aluminum coating and aluminum foil paper. The process features strong metallic feeling, harmonious and noble color, comfortable handle and metal etching effect.
11. Charge standard and characteristics of color printing:
A) Design, electrical output, proofing, calculation according to P;
B) Color printing start-up fee (800-1200 yuan) minimum consumption, reasonable typesetting and increase printing capacity, can reduce the unit price.
C) According to the number and difficulty of the following process to determine the impact of related costs, such as glossing glue, riding nails, folding, line pressing Glue, there are corresponding charging standards and minimum consumption.
12. The production cycle generally takes 13-25 days for color printing. Depending on the process difficulty, the working days should be appropriately increased. If the package box is to be mounted, too much glue is used, and the delivery time will also be affected by the weather.
13. Precautions:
A) In order to avoid large deviation between the finished product and the design color sample, proofing and confirmation should be carried out during the printing process and used as the quality inspection standard;
B) If the package is clear, the package can be used for secondary printing;
C) The hand bag can be designed with one side opening and two sides opening, which can save the cost in printing and film production;
D) Printing quantity refers to the weight of the paper used instead of the quantity of finished products after printing. If the size of the instruction manual is small, it needs a large quantity to calculate the economic order;
E) The design should meet the requirements of color printing specifications. For example, gold stamping film should produce negative film, and other positive film should adapt to printing characteristics.
14. If the quantity is too small to meet the minimum or economical order, the color paper effect can be directly used to mount the box, so as to reduce the cost.
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Post time: May-23-2022